1. Automatic and Precise Dosing Systems
- Sensor-controlled dosing pumps (pH, chlorine, conductivity sensors) are used.
- The system adds chemicals as needed, preventing unnecessary or excessive use.
- Example: A pH sensor turns NaOH dosing on/off only when necessary.
2. Proportional Dosing
- Dosing amount is adjusted by measuring the flow rate or process flow.
- When flow increases, dosing increases; when flow decreases, dosing decreases; this is a more economical method than constant dosing.
3. Automatic Timing and Cycle Dosing
- Chemicals are applied at specific intervals according to system needs.
- Chemical consumption is reduced with timed dosing instead of continuous high dosing.
4. Concentrated Solution and Concentration Management
- Chemical solutions are prepared at the correct optimum concentration.
- Highly diluted solutions require longer pumping times, leading to more chemical consumption.
- Highly concentrated solutions can damage pumps and pipes; balance is important.
5. System Maintenance and Cleaning
- If filters, membranes, and pipes are not cleaned regularly, the chemical effect decreases, and more chemicals are required.
- Regular maintenance increases dosing efficiency.
6. Chemical Selection
- Highly effective chemicals are preferred; they can provide the same effect with smaller amounts.
- Example: New generation polyphosphates provide the same scale inhibition effect with less dosage compared to old phosphonates.
7. Data Monitoring and Analysis
- Regular monitoring of chemical usage prevents unnecessary consumption.
- Data recording, analysis, and optimization can be achieved with SCADA or automation systems.
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