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Which bearing grease should be used in electric motors?

1. Bearing type and rotational speed

  • Low and medium speed motors (e.g., <3000 rpm): Standard lithium soap greases are sufficient.
  • High speed motors (>3000 rpm, especially 10,000 rpm and above):
    • Low viscosity, synthetic-based greases are preferred (PAO or ester-based).
    • Grease with an NLGI consistency of 1–2 or softer (0–1) if necessary, should be used.

2. Temperature and thermal resistance

  • Motor bearings heat up during operation.
  • When selecting grease, the maximum operating temperature should be based on the estimated bearing temperature.
    • General purpose motors: Greases resistant to 120–150 °C
    • High temperature motors: Synthetic greases resistant to 150–200 °C

3. Electrical insulation (especially in inverter motors)

  • In inverter-controlled motors, electrostatic discharge (EDM) or electric current can pass through the bearing.
  • In this case, greases with low electrical conductivity (e.g., PFPE-based) are preferred.

4. Grease quantity and application

  • Too much grease causes the motor to overheat, while too little grease results in insufficient lubrication.
  • General rule: Fill 30–50% of the bearing's free space with grease.
  • For high speeds, regular lubrication or centralized lubrication systems are recommended.

5. Typical selection criteria

Feature Recommendation
Base oil Mineral or synthetic (synthetic for high speed and temperature)
Thickener Lithium soap, Lithium complex, Aluminum complex
NLGI 1–2 (high speed: 0–1)
Temperature resistance 120–200 °C (depending on motor type)
Additives Anti-wear, antioxidant
Electrical insulation Requires low conductivity in inverter motors

 

Please contact us for technical support on solutions suitable for your business.

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