1. Precise and Automatic Dosage Control
- Use automatic dosing pumps and sensors (pH, chlorine, conductivity, free corrosion meter).
- Prevents unnecessary or excessive chemical use.
- Example: Automatic NaOH or HCl dosing based on pH value can save 20-30% compared to constant manual dosing.
2. Water Analysis and Chemical Selection
- Appropriate chemicals and dosage amounts should be determined based on water quality.
- Using high-quality, effective, and specific inhibitors reduces cost by minimizing quantity.
- Example: Using more effective polyphosphates instead of phosphonates provides the same performance with less quantity.
3. Concentration and Preparation Management
- Chemical solutions should be prepared at optimum concentration.
- Highly diluted solutions increase pump operating time and consume more chemicals.
- Highly concentrated solutions can increase pump and pipe corrosion; the right balance must be struck.
4. System Maintenance and Efficiency
- Filters, membranes, and pipeline cleaning should be done regularly.
- In dirty or clogged systems, chemical effectiveness decreases, requiring more chemicals.
- Regular maintenance keeps dosing at an optimal level.
5. Chemical Storage and Application
- Chemicals should be stored under proper conditions (temperature, light, humidity).
- Degraded chemicals become ineffective and require re-dosing.
- Pump and pipeline design should ensure homogeneous distribution with minimal loss.
6. Monitoring and Record Keeping
- Regularly monitor chemical usage and analyze dosing efficiency.
- Identify and correct reasons for unnecessary use and excessive consumption.
- Automatic record-keeping and alarm systems with software and SCADA systems facilitate cost control.
7. Training and Operator Awareness
- Operators should receive proper training on chemical dosing and water quality.
- Incorrect or unnecessary interventions lead to chemical waste.
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