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Industrial Water Treatment Maintenance Guide

1. Daily Checks

  • Pressure and flow measurements: Detect anomalies in pumps and pipes.
  • pH and conductivity measurements: Verify that water chemistry is within target values.
  • Level indicators: Check water levels in reservoirs and tanks.
  • Leak check: Check pipes, connections, and valves for leaks.

2. Weekly Maintenance

  • Filter inspection and cleaning: Check sand filters, cartridge filters, or microfiltration systems.
  • Chemical dosing systems: Verify that corrosion inhibitors, disinfectants, and pH adjusters are dosing correctly.
  • Pumps and valves: Observe for noise, vibration, or pressure changes.

3. Monthly Maintenance

  • Sludge and sediment removal: Remove accumulated sediment in tanks and pipes.
  • Membrane maintenance (RO, UF, NF): Inspect membrane surfaces with chemical or mechanical cleaning.
  • Corrosion and rust checks: Examine for signs of rust, especially in metal pipes and equipment.
  • Tank disinfection: Clean tanks to prevent bacterial and biofilm growth.

4. Annual Maintenance

  • Full system audit: Comprehensively inspect pipelines, tanks, membrane systems, and chemical dosing units.
  • Corrosion inhibitor performance test: Verify that adequate protection is provided.
  • Temperature and energy optimization: Minimize heat and energy losses.
  • Spare parts check: Replace worn parts in pumps, valves, and filters.

5. Recommendations for Corrosion and System Lifespan

  • Material selection: Use stainless steel or coated pipes.
  • pH and alkalinity control: Maintain pH in the range of 6.5–8.5 and sufficient alkalinity.
  • Oxygen and chlorine control: Keep dissolved oxygen and chlorine levels to a minimum.
  • Galvanic isolation: Prevent contact between dissimilar metals.

6. Record Keeping and Reporting

  • Record all checks, measurements, and maintenance operations daily/weekly/monthly.
  • This allows for quick intervention in case of problems and analysis from historical data.

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You can contact us for technical support regarding solutions suitable for your business.

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